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HVAC maintenance checklist

Two visits a year, twelve tasks each, and a dashed box beside every task that should leave a number behind. Print it blank and hand it to whoever does the work.

Visits

2per year

Before cooling, before heating

Tasks

12each

Spring and fall lists

Cooling split

16–22°F

Return minus supply, at design

Furnace rise

40–70°F

Check the nameplate range

Thermal-toned open air-handler service panel
An open service panel and a torque driver: half the visit is what gets measured.

What separates a tune-up from a cleaning

Numbers. A visit that produces no recorded readings has told you nothing about the system and cannot be compared to last year's visit. The dashed boxes in the list are the measurements worth paying for: static pressure, temperature split or rise, superheat and subcooling, amp draws against nameplate, capacitor microfarads, manifold gas pressure and carbon monoxide.

Keep the sheets. Three years of static pressure readings on the same system will show a filter slot slowly strangling the blower long before anyone notices the house is warm.

Reading the readings

What each measurement should show, and what a bad number means
ReadingExpectedIf it is off
Total external staticAt or under the blower ratingRestriction: filter, coil, undersized return
Cooling temperature split16–22 °F at design conditionsLow: airflow or charge. High: airflow starved
Superheat / subcoolingPer the metering deviceCharge, or a restriction upstream of it
Compressor ampsBelow nameplate RLAHigh: overcharge, dirty condenser, failing bearing
CapacitorWithin ±6% of ratingWeak start, hard start, eventual compressor damage
Furnace temperature riseInside the plate's rangeHigh: airflow. Low: overfired or oversized blower
Manifold gas pressureAs stamped on the rating plateOverfired or underfired; never adjust by ear
Carbon monoxideAmbient near zeroStop. Combustion or venting fault

Safety items that are not optional

SafetyCombustion and refrigerant

The heat-exchanger inspection, the flue draft check and the CO reading are the three items on the fall list that exist to keep people alive. A cracked exchanger or a blocked flue is a red-tag condition, not a note for next year.

On the cooling side, section 608 of the Clean Air Act (40 CFR part 82, subpart F) bans intentional venting of ODS refrigerants and their substitutes, including HFCs, during service, repair or disposal. Gauges belong on a certified technician's manifold.

The filter is the whole first line

Both lists start with the filter because it is the item that changes most between visits and the one most often wrong. Record the size and the rating every time — EPA's guidance is at least MERV 13, or as high as the fan and slot can take. The size chart and the MERV chart settle both halves of that.

Sources: US EPA, Stationary Refrigeration and Air Conditioning (read 2026-09-04) · US EPA, Indoor Air Quality — What is a MERV rating? (read 2026-09-04)

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